Is it Safe to Mix and Match Pallet Racking Brands?
It’s a question we often get from people new to pallet racking. A customer has existing racking and wants to expand or re-design their layout. They need to purchase more and wonder if using a different type or manufacturer from their existing product is possible. In cases such as this, we recommend that you DO NOT try to mix materials – whether uprights, beams, or other components – that may be similar in style or look.
Here are four reasons to keep the same pallet rack manufacturers in your pallet rack layout.
Warranties
Warranties almost always become void when using two different manufacturers. When original or updated engineering documentation is available, replacing damaged components with identical parts from the original manufacturer is an approved method to address the need. This is dependent on whether they meet the original manufacturer’s capacity requirements.
Capacities
Component capacities are void in a mixed materials situation because each manufacturer’s capabilities are based on using their material as a system, not just components. A manufacturer cannot predict how their material will work in another manufacturer’s design. Nearly every installation has been engineered specifically for a unique storage application and job site condition. With mixing materials, the risk of collapse is much higher due to improper capacity and connection.
Product Fit
Some material does not fit in another manufacturer’s system. An example is frame extensions, which are only made to fit the specific manufacturer. Column dimensions and gauges prohibit these from being used in a different system.
Another factor is frames designed for seismic zones. Frames intended for seismic areas may have different footplates from the typical, non-seismic design. Replacement frames that need to be seismic-designed may need additional shims and may be unable to anchor or secure to the floor.
Length Tolerances
Manufacturing length tolerances are slightly different for each manufacturer. Even though each manufacturer has a 96” beam, the lengths could differ slightly. If your customer is trying to mix beams from two different manufacturers in the same bay, the slight difference in length may result in the beams not fitting in the bay.
Along with an incompatible fit, the locking pins typically differ from manufacturer to manufacturer. This could cause a safety hazard because the beams cannot lock in place. If two different manufacturers must be used for similar materials, such as teardrop pallet racking, using all the same manufacturer’s material in one bay is recommended. This could mean consolidating existing material and using new material for add-on bays.
BONUS REASON: Permitting
State, county, and city guidelines and permits can vary widely. Specific engineering standards and codes must typically be met with pallet racking and storage. If you mix materials, you may violate your local building code, resulting in an even bigger headache should a failure occur.
At WPRP, Our Goal is to Help You! If you have any questions about warehouse procedures or pallet rack manufacturers, call 888-578-1579 today or get a quote. Thank you!
